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The On Board Computer
(OBC) option (M659) adds a different tachometer to your car with a small
display at the bottom of the tach which displays 6 different functions.
It came standard on all Turbos and cars with Tiptronic transmissions. The
functions displayed in orange letters, figures and symbols include distance
to next fill-up, average MPG, average speed, trip odometer, digital speedometer,
and outside temperature. After a couple of months of thinking about trying
to add this option and finding all used components, I installed the On
Board Computer (OBC) option in my 1996 993 Porsche. Here is a simple write
up of how I did the installation.
Porsche parts required:
Outer
Temp Sensor:
|
928 641
142 00
|
OBC
Tachometer:
|
993 641
312 00 or 993 641 332 00 61W (Carrera S )
|
Steering
Column Switch:
|
993 613
354 00 01C (headlight washer, OBC, & cruise control) or 993 613 352
00 01C (headlight washer & OBC)
|
Steering
Column Switch Cover:
|
993 552 573 01 01C |
OBC Tachometer connector: Not available separately from dealer, need to find a used part off a 993 tiptronic, Turbo, or 6-speed w/OBC option or use the connector off a 1990-1994 964 w/OBC option.
M 6x12 or M 6x16 pan head screw (4X)
20 AWG wire (various colors)
Splices or soldering iron & solder
Male and female butt connectors (red)
Voltmeter (optional)
Electrical tape
Wire ties (various sizes)
PVC wire loom cover (optional)
Rubber grommet
Drill bit set
Dremel or equivalent tool (optional)
993 factory wiring diagram (optional)
Wire
List*
|
To | Color** |
OBC Pin # | ||
1 | Pin #4 of clock (+12V power) |
|
2 | Stock tach harness pin #2 (ground) and OBC stalk pin #1 | brown |
3 | Stock tach harness pin #3 (turn signal LH) | black/white |
4 | Stock tach harness pin #4 (high beam) | white/black |
5 | Stock tach harness pin #5 (turn signal RH) | black/green |
6 | Stock tach harness pin #1 (lights) | gray/blue |
7 | Not used | - |
8 | Temp sensor pin #1 | blue/green |
9 | Central indicator (informer) pin #7 beige connector (fuel signal) | brown/black |
10 | Temp sensor pin #2 | brown/green |
11 | Not used | - |
12 | Pin #2 of speedometer (speed signal) | white/red |
13 | Pin #4 of connector behind LH kick panel (door armed signal) | green/white |
14 | Stock tach harness pin #7 (tach signal) | orange |
15 | Stock tach harness pin #2 (ground) | brown |
16 | Not used | - |
17 | Not used | - |
18 | Not used | - |
19 | Not used | - |
20 | Not used | - |
21 | Stock tach harness pin #6 (tach signal) | black/violet |
22 | Pin #6 harness under seat from DME (TI signal) | white/green |
23 | OBC stalk pin #2 | white |
24 | OBC stalk pin #3 | green |
25 | OBC stalk pin #4 | blue |
26 | OBC stalk pin #5 | gray |
*I only had the factory wiring diagrams for the 1994, 1995 and 1996 model years. I am not sure if there were any change for 1997 and 1998. I do not believe there were any but you may want to check with the wiring diagrams for those years to be sure.
** Wire colors given
as color1/color2 means a color1 wire with a color2 stripe. For example
a Red/Black wire color means a red wire with a black stripe. The wire colors
shown on the list are for reference only you may have different colors
in your car depending on the year and what colors you use for your installation.
Step 1:
Remove seat and DME cover
following DIY -
How to change
the EPROM chip in the OBC
Step 2:
Remove rear connector
as shown, pull back tape, and splice into pin #6 (white/green wire) coming
from DME (top half of connector). Retape connection with electrical tape
when done. Run wire under carpet and up to dash. Use enough wire to reach
under dash up to the tachometer. Replace cover and install four M 6x12
or M 6x16 pan head screws for stock appearance (I found the M 6x30 screws
called out in the DIY to be too long).
Step 3:
Remove the driver's side
kick panel using a M 4 allen socket to remove the cover from the hood release
handle and then pull the panel off. Pull back tape from connector on the
left (the larger connector), and splice into the pin #4 (green/white wire)
coming from the driver's door (top half of connector). Retape connection
with electrical tape when done. Use enough wire to reach under dash up
to the tachometer.
Step 4:
Remove the central indicator
(informer) under the dash using a 10mm hex socket. It is held in place
by two plastic nuts. Disconnect the beige connector from the unit by pulling
back the black locking tab. At this point you need to add a missing pin
to the beige connector for the fuel signal at pin #7 (if your unit has
this pin then you can skip this step). To take the connector apart remove
the electrical tape around the wires, cut away the wire tie, and separate
the beige connector shell from the white center connector assembly. Once
you have the white center connector assembly free, pull out the green tab
of the connector so that a new pin can be added.
To add a new pin, either
use one of the unused pin from a 1990-1994 964 OBC connector (Pins #16,
#17, or #20) or from a donor central indicator (informer) or other unit
connector. Remove the pin by following the directions above and then use
a safety pin or other pointed objected to press down on the connector pin
tab while pulling the pin wire. Install the new pin in the your central
indicator (informer) and make sure the pin locks in place. Reinstall the
green tab in the connector and assembly the connector reversing the steps
above.
Step 5:
Run two wires from under
the dash for connection of the temperature sensor (red and yellow wire
show here). I ran the wires through a grommet used for the front hood release
handle directly above and to the left of the clutch pedal. I spliced the
wires into the wire harness on the left side of the hood going to the left
lights. Remove the tape from the harness and splice into the blue/green
and brown/green wires. Cover wires with black PVC wire loom tubing if you
like. Retape harness with electrical tape when done.
Step 6:
Install the temperature
sensor behind the left side of the front bumper grill. If you remove the
front bumper this step will be easier but I chose to do it without removing
the bumper. To remove the bumper follow the DIY - How
to remove the front bumper cover. If not following these steps:
remove front turn signal light, bumperette, and fog light following directions
in owner's manual. The connector for the temperature sensor is already
installed in the car (usually tied around your light wire harness) and
is shown below on the left. The OBC temperature sensor installs on bracket
above existing temperature sensor for the climate control unit. Simply
push the new sensor through the hole and make sure it is fully seated in
place. If your bumper is removed this will be easy. If not you need to
reach through the fog light opening and install the sensor that way. After
the sensor is installed, plug the connector into the sensor. You may also
want to check the continuity between the temperature sensor wires installed
in the car and the temperature sensor connector before plugging the connector
into the sensor.
Step 7:
At this step you will
remove the steering wheel, airbag, trim cover, and the gauges. First disconnect
the battery. Undo the screws holding on the airbag using a Trox T30 socket
drive. Disconnect the airbag connector and remove the airbag (store the
airbag with the padded side facing up). Remove the nut from the steering
wheel using a M 24 hex socket. Turn wheel straight ahead and mark position
of steering wheel to steering shaft. Lift off the steering wheel and the
spring washer. Undo steering wheel trim cover screws on the front and both
sides of the unit. Remove the screws from the steering wheel contact unit
but do not remove the unit. Now you can remove all the gauges from the
dash by gently pulling and twisting each gauge until it pops out from the
dash.
Step 8:
Now you can attach the
OBC stalk. Like I said above, the OBC is a totally separate piece from
the steering column switch and is held in place by two screws and a wire
tie so you do not have to remove your entire steering column switch to
install the stalk. You can just transfer the OBC stalk from your new column
switch to you existing column switch using the screws and a wire tie. You
can install the entirely new column switch if you like but that requires
removal of the contact unit and your existing steering column switch assembly.
Step 9:
Next I took apart the
connector at the end of the OBC stalk and extended all five of the stalk
wires using red female butt connectors that were partially crimped (extend
the wires so they are long enough to route under the dash and up to the
tachometer). You could also splice and solder the wires to extend them
or choose some other method that works. Once the wires have been extended,
run them in the opening directly under the steering column and under the
dash.
Step 10:
Now run all the wires
from under the dash up to the tachometer area. There should be a total
10 wires. I labeled the ends of all the wires using masking tape so I would
not get confused later. To run the wires from under the dash up to the
instrument gauges I added a hole and grommet almost directly under the
central indicator (informer). Make sure not to drill through any wires
or vent ducts!!! You could also try to run the wires through the existing
grommet under dash. I did not think there was enough room to do these but
this could vary from car to car.
Step 11:
Splice into pin #4 (red
wire) of clock connector harness for the +12V power connection and into
pin #2 (white/red wire) of the speedometer harness for the speed connection.
Retape connections with electrical tape when done.
Step 12:
Now we are almost done!!!
You now need to splice into the 7 wires from the existing tachometer harness.
You can splice into the tachometer harness using plastic splices, solder,
or whatever makes you comfortable. Make the wires long enough to allow
for routing behind the tachometer. Once all wires were in place, I added
male and female butt connectors to all of them and to all of the of the
wires on the beige OBC 26 pin connector. 38 connectors in total. You could
also choose to eliminate the butt connectors here and just solder the appropriate
wires together from the OBC connector and the spliced wires.
Step 13:
Make sure all of the
appropriate wires are connected together using the wire list. Use wire
ties and/or electrical tape to bundle and secure the wires together. Route
wires to ensure that none of them will get pinched by any gauges, screws,
or etc.. Install gauges, contact unit, trim cover, steering wheel
(torque to 33 ft lb), and air bag (torque to 7 ft lb) by reversing previous
steps. Reattach battery and check operation of OBC Tachometer!!!!!