Contributed by:
Robert
Henriksen
Degree of difficulty: 2-3
(In a scale of 1-10, 10 being the most
difficult)
Tools you'll need:
This picture is swiped from another DIY,
but you can see the silver canister sitting on the very top of the intake
manifold, just barely fitting below the rear window. In this photo I'd
already loosened the most rearward hose clamp & wiggled the aluminum
pipe out of the way:
There are two things that make removing
the ISV a pain: the factory worker who tightened the hose clamps originally
did it with the engine outside of the car. So he didn't have to worry about
being able to get a screwdriver on them later when the motor IS in the
car; the screws are pointing off in impossible angles. That's why I had
to use a 7mm wrench on the back hose clamp, there was no way to get a screwdriver
on it.
(Robin did it by using a flexible shaft
screw driver)
The other problem is just that the circular
rubber gasket surrounding the ISV is probably old & dirty, and the
cylinder just doesn't want to slide out easily. Grunt and cuss a lot ;-)
One thing I did which helped was clamp down a pair of channel lock pliers
on the #2 intake runner right next to the ISV. That gave me a fulcrum to
lever a big screwdriver against the left end of the cylinder to get it
started sliding out to the right.
(Robin sprayed a little WD-40 around that
area to loosen it)
Here's what's left once you wrestle it
out:
Here's the ISV alone:
I STRONGLY recommend wearing goggles when
using brake cleaner! Or having a garden hose or bathtub handy for massive
amounts of flushing out your eye(s) when the inevitable happens and you
get a strong back-blast of that stuff directly into your eyeball. Ask me
how I know.
That said, peek into the entrance &
exit pipes, and twist the ISV around. There probably won't be much movement
inside, and it won't look like this yet:
Once you've blasted it good w. the cleaner,
shake as much of the dirty cleaner out, and mop up w. paper towels. I found
a couple of Q-Tips helped me scrub off some of the dirt that was on the
surface of the rotating assembly inside. Give the remaining solvent in
the cylinder time to dry out; it won't take but a few minutes. I guess
you could hasten that process with an air hose & blow tip, but I'm
not in THAT much of a rush.
One other thing I did to make my life
easy: notice how gooked-up the inner surface of the rubber ring gasket
is:
I cleaned up the dirt w. Simple Green,
paper towels, and a fingernail. I then soaked the interior of the gasket
with Armor All. I don't use that silicone-based stuff anymore on my interior,
but figured it would make a good lubricant to sliiide the cylinder back
into its home. Worked out okay.
One of the more satisfying things about
doing this DIY is that I could reattach the hose clamps such that you CAN
actually get to them easily w. a screwdriver in the future! Having a #2
Phillips screwdriver with about a 10" shaft makes this a lot easier on
your knuckles.