|
993
aluminum gauge face DIY installation
Difficulty
level : Not for the faint hearted
Preface:
At the time of this DIY I am only familiar
with three different 993 aluminum gauge face options in the aftermarket
world.
Option
#1 Factory option - The factory option is done by applying a
silver vinyl sticker over the standard black face plates, the flaw with
the paper option is that the vinyl sticker will bubble up overtime and
cause an ugly appearance. During my research I was also told that
this particular option was actually performed by TechArt in Germany for
Porsche.
Option
#2 TechArt option - Most similar with the factory option, but
does not have the bubble up problem. ( I am guessing TechArt must
have kept one in their sleeves for themselves) Around $450 for the
faces.
Option
#3 NR Automobile option - NR Automobile
is a 3rd party aftermarket accessories manufacturer who came out with their
own solution for the aluminum gauge faces. The main difference with
the NR gauge faces is that the gauge faces do not have the individual cut
outs for the warning lights. And that the NR gauge face option allow
less light to shine through the gauge faces at night. The cost of the NR
gauge faces are around $180-$240 for the set. This is the option
I choose to use in this DIY project.
I
purchased the NR Automobile aluminum gauge faces from "By Design" in California,
owner Michael is offering a discounted price of $180 per set to any Rennlist
member who is interested in purchasing the gauge faces. Their phone
number is 888-993-2911.
I choose to do this DIY upgrade
to my 993 because I had to opportunity to acquired an used set of 993 factory
aluminum gauges which have bubbles on few of the gauges. I was not
able to squeeze the bubble out from the vinyl stickers so I thought to
just replace them with a new set of gauge faces. One of the interesting
finding during the DIY was that I noticed that on the factory aluminum
gauges the bezel ring have a silver/chrome linings on the inside instead
of black like the standard gauges.
Prior
to installing the new gauge faces I do recommend the following two modifications
to be performed in order for the new gauge faces to have the similar night
time illumination level as the original factory gauge faces.
Modification part 1
Modification part 2
This is a picture of the NR Automobile
gauge face set
(The kit comes with the
instruction, gauge faces, and also a tool to help you remove the needles
which I didn't not receive with the kit)
When ordering the gauge faces you will
need to specify if your car is a Tiptronic or a manual transmission, or
if it has the OBC option. The set I received in the above picture
is for a manual transmission 993.
Removal of the gauges from the dash
To remove the gauge from the dash warp
a shop towel around the tip of a flat screw driver and pry the speedometer
gauge from the right side out first. Through my experience I found
this is the easiest gauge to remove especially when using the clock gauge
as leverage. You can place another towel in front of the clock gauge
to protect it from being scratched. Once the speedometer is removed
and unplugged you will be able to easily pop the clock gauge out from behind,
and the rest of the gauges. The tachometer would be the most difficult
to remove since it will hit the steering column as it comes out.
As a reference I was able to take out and install the tachometer without
removing the steering column cover. As suggested by Tim Ashfield
steering column cover removal is required for 993 owners with OBC option.
Bezel ring removal
Once the gauges are remove place them
on a padded work surface, now it is time to remove the bezel ring in order
to replace the gauge faces. I used various different flat screw drivers
and pick tools to roll back the bezel lip. I found that you don't
have to roll back all the lip area to be able to remove the bezel ring
from the gauges. The instructions that came with the kit mentioned
to use a soup can to roll the lips back during installation, I just rolled
them back using the flat screw driver since I didn't have to pry all the
lip edge out.
Needle removal and calibration
In order to replace the gauge faces you
will also need to remove the gauge needles, to remove the needles use your
finger to gently turn the needle counter-clockwise under it reaches the
end and continue to turn it with your finger in a unscrewing motion the
needled should pull right out. Most of the needles just pulls right
out, the only gauge I really had to turn the needle counter clockwise was
the speedometer needle. To calibrate the needle after installation
you will need to use your finger to turn the needle to the stop point and
force the needles to pass the stop point and vice versa for the opposite
direction.
Below are
some specific instructions on individual gauges
Clock
As I mentioned in the beginning of this DIY,
the NR gauges does not have much illumination at night because they do
not have the specific cut out for the warning lights. The advantage
is that it provides a much cleaning look during day light, but it is also
difficult to see any warning lights too.
On the clock gauge face there are two specific
notches that needs to be made to the NR gauge face (marked on the NR gauge
where the notch needs to be) prior to installation as the gauge face
will not fit if the notches are not made. The below picture show
where the notches needs to be made according to the factory face.
Speedometer
There are couple of things to watch out
for when replacing the speedometer gauge face.
Once the bezel ring is
removed you will have remove the round sleeve cover on the trip reset pole
before you can remove the glass, most likely you will end up yanking the
whole thing off the reset mechanism where you will have to go back and
snap it back in with the help of a tweezer. A little trick in preventing
that from happening is to put pressure on the trip reset shaft which twisting
and pulling the sleeve cover. If you are careful you should be able
to remove the sleeve cover without pulling the whole shaft off the reset
mechanism.
If you did accidentally pulled it off,
you will need to snap back the reset shaft once the gauge face is
removed.
Prior to removing the gauge face I recommend
popping out the miles brackets window first.
The speedometer needle is the only needle
that I found can not be pull off like the others, it must be turned counterclockwise
and pulled at the same time.
Additional
note: Regarding odometer tamper proof. For those worry about
the speedometer showing signs of tampering from replacing the gauge faces.
In order to really tamper with the mileage reading you will have to take
apart the entire speedometer unit which means by breaking the seals on
the screw behind the speedometer to gain access to the mile wheel.
Gas/oil temperature
level gauges
Since the gas/oil temperature level gauge
only have one screw on the gauge face holding it in place, once you remove
the old face plate you really don't have any reference point to install
the new gauge face back in correctly. So prior to remove the old
gauge face plate you will need to make some marks on the inner part of
the gauge unit as a reference, luckily the face do have notches cut out
already that can be used as a reference point. I also made marks
on the position of the needle for ease later calibration.

Here is a completed picture of the gauge
in case you need a reference for the position of the needle for calibration
Completed gauges

Below are some difference in appearance
when viewed at night, as I have mentioned in the beginning of this DIY
that the NR Automobile gauges do not allow too much light to shine through
the silver gauge faces and the needles are very difficult ot see at night.
(I apologize for the fuzzy pictures, I had a difficult time keeping my
hands still while taking these pictures with extended time exposure)
Stock factory
black faces
NR Automobile
aluminum gauge faces
(The
gauge faces were so dark I had to turn on the interior light in order for
them to show up on the camera, so they appear brighter than the factory
lights)
Addition:
Aluminum
gauge brightness modification
Part
1
Note: In effort to save cost with this
upgrade I didn't choose to go with the more expense TechArt gauge face
option, so I am stuck with the night time illumination problem with the
NR Automotive gauge faces. The below DIY modification is an effort
in trying to enhance the brightness of night time illumination.
There are two level of illumination source
behind each of gauge, one is for the back ground illumination which is
provided by a 0.9 watt 12 volt DC bulb, the other is for the warning lights
which is provided by a 1.5 watt 12 volt DC bulb. The first step I
took in effort to brighten the background illumination was to switch out
all the 0.9 watt bulbs to the 1.5 watt bulbs, hoping that it would be enough
to at least light up the needle a little more.
Obviously plan
A didn't work as I expected it to, here are the minor differences it made.
|
|
|
Before
|
After
|
Plan
B!
Plan B is to add more light source INSIDE
of the gauge itself, I decided only to add additional light sources into
the tachometer, and the speedometer since they are the two gauges that
I am most concern about.
Adding additional
lights into the tachometer
(Assuming
you have already opened the gauge and remove the gauge face)
The factory only provided TWO illumination
bulbs inside the tach for back ground illumination, which explains why
it is so dim with the aluminum gauge face installed.

My plan was to add 4 more bulbs in there,
3 for the tach number read out, and 1 for the needle. To do this
the inner part of the tach will need to be remove from the housing.
First remove the three screws on the back of the tach.

Once the screws are removed the inner part
of the tach can be removed. Remove the two screw that secures the
clear plastic light inducer from the motor housing.

Pry open the two plastic clips on the back
of the inner tach in order to move the motor housing away from the PCB
to reveal the solder side of the plug pins. The purpose is to expose
the solder side of the plug pins so that you can solder two wires which
will be used for the additional light bulbs that will be installed.
 
Cut open the wire around the tach where
the additional light would be installed and solder the light bulb contacts
directly to the exposed wire, hot glue the additional bulbs directly on
to the PCB. Below is a picture of the additional bulbs that
was added and their locations.
Finished result
Now all the numbers
light up!
|
|
|
Before
|
After
|
Adding additional
light s into the speedometer
(Assuming
you have already opened the gauge and remove the gauge face)
Adding more lights into the speedometer
was a lot more difficult since I wanted to protect the integrity of the
mileage reading so I didn't want to remove the tamper proof screws in the
back of the speedometer.
First solder two wires directly on to harness
plug pin on the back of the speedometer.
Make modification on the factory light
bulb holder so that there is an opening for the wire to go through.
And run the wire from where the soldering was done to this hole opening.
 
Strip the wire where the bulbs will be
soldered onto and place the lights around the gauge. I only added
two additional light source mainly to provide extra light in the 40-90
mph range. The light were not fixed to the PCB of the speedometer,
because I wanted them to be as close to the gauge face as possible.
The wires I used were stiff enough to hold them in position.
From the picture
you can clearly see where the difference in lighting is.
|
|
|
Before
|
After
|
Here are more
pictures from the result of this modification
Aluminum
gauge brightness modification
Part
2
As you can see from
the above pictures something still doesn't look kosher with the gauges
at night. Hopefully after you've stared at the above pictures long
enough you will notice that the needle don't light up! The
part 1 of the modification process fixed the back ground illumination issue,
part 2 of the modification process will address the illumination of the
needles.
After doing some
comparison of the original factory faces to the new aluminum gauge faces
I noticed that the gauge needles were illuminated by lights shinning through
the opening around the axis of the needle on the factory black gauges faces.
The lack of needle illumination with the NR aluminum gauges were
caused by the lack of this opening. When I looked carefully
on the back of the NR aluminum gauge faces I noticed that there is a round
outline around the needle opening where there shouldn't have been paint
there. I assume they screw up during the printing process and painted
over the area that was supposed to be left clear. Below picture
shows the area I am referring to.

So my next step was to scrap off the painted
area around the hole opening with a razor blade by following the faint
outline.
Here are the results
 
Note:
The only gauge that did not require this modification process was the clock
gauge
Below are some
before and after comparison pictures of the gauge after this modification
|
|
|
Before
|
After
(the difference
with the needle)
|
|
|
|
Before
|
After
|
 |
|
|
Before
|
After
|
Back
to DIY menu
P-car.com
Webmaster
|