4/9/07 The
difficulty of this DIY is a: 6
Recently on a start up I noticed an unusual whining noise from the engine area, sounded like it was coming from one of the pulleys. The first thing that came in my mind was the idler or tensioner pulley probably went bad. So I removed the air box assembly and the belt to check each individual pulley for noise. A simple way to check for a defective pulley is to grab the pulley and see if you can get it to wiggle, if it wiggles most likely the bearings are shot. When I got to the water pump pulley it was wiggling and also making grinding noise when I turned it. Upon close investigation I noticed that it was also leaking coolant from the bearing area. The part number for a new water pump is:
996 106 011 53, the gasket is 996 106 340 51 total cost for these replacement
parts were about $300.
The only two special tools needed were for coolant hoses (A tool that allows you to spread the clamp on the coolant hose, and a hose clamp which allows you to clamp the hose shut). I only had to jack the car up about 6 inches off the ground to have enough clearance to gain access to all the components. Remove the air box and the belt, please refer to the SAI valve replacement DIY for the procedures
Place a floor jack under the engine jack point (the retangular block right in front of the engine pan) and lift the jack so that the jack touches and slightly unloads the engine from the engine mount.
Unbolt two 13 mm bolt on the catalytic converter bracket that secures it to the engine carrier bracket, remove bracket Unbolt two 15 mm, one 10 mm bolt on the
engine carrier bracket from the underside of the engine, completely remove
the bolt
Loosen (not completely remove, back the
bolt out to the end of the thread) one 15 mm bolt on the left side of the
engine carrier bracket, can be reached from the bottom of the engine using
a 15 mm wrench
Loosen (not completely remove, back the
bolt out to the end of the thread) one 15 mm bolt on the right side of
the engine carrier bracket, can be reached from the tom of the engine area
using a 15 mm socket and ratchet.
Slide the engine carrier bracket away from
the water pump.
There are a total of seven 10 mm bolts
that holds the water pump in place. Be careful to note the position
of each bolt once you have removed them as one of the bolts is longer than
the rest. All the bolts comes off fairly easy with a 1/4 ratchet
with the exception of one bolt on the right side of the water pump right
next to the engine block. But I had no problem removing that bolt
using a long 10 mm socket on a 1/4 ratchet. Once that bolt is loosen
you can turn the bolt out using just the socket and your finger.
After the old water pump is removed you
will need to cut the old gasket off from the engine by snipping the old
gasket at the connecting web.
Install belt and air box housing. Fill the reservoir with new coolant 50% + 50% distilled water mix. Start the car and park it on a incline
front facing down. Let the engine run and cool off, check reservoir
level for additional coolant.
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